EFF-PRO
Granulation, Drying and Blending. First of its kind all-in-one effervescent granules processing machine
The EFF-PRO comes with huge saving on space, product handling, utility cost and process time. It provides excellent compressibility characteristics, leading to effervescent tablets with high physical stability and avoids breaking of the tablets during transportation.
Robust and reproducible granulation process, every time.
Dissolution
Granulation
Conventional Wet granulation (Image 1 & 2) and EFF-PRO Granulation (Image 3 & 4) to manufacture effervescent tablets.
Advantages of EFF-PRO over Regular Equipment
EFF-PRO Granulation | Regular Granulation |
|---|---|
• Granulation, Drying and Blending all in One. | • Need RMG, FBD equipment for complete process |
• Drying under vacuum at low/high temperatures | • Drying with Hot air using fresh air, increases utility cost |
• Minimum product handling, machine itself maintain the humidity and temperature of product. | • Product to be handled at various stages, increases chances of losing its properties. |
• Less Space required | • More Space required |
• Aqueous based coating helps for quick process. | • IPA based coating solution is mandatory. |
• No need of Flameproof area, as no IPA used. | • Need complete Flameproof arrangement with machine and area. |
• Process time required 3 to 3 ½ Hr only | • Process time required 8-10 hours |
• Manufacturing takes place at 30% relative Humidity condition. | • Relative Humidity required below 20%. |
• Tablets processed in EFF-PRO Granulation dissolves faster. | • Tablets dissolving time will be depending upon drying process. |
Technology, productivity and profitability.
- EFF-PRO understands the product sensitivity to temperature and moisture, hence dries the powder under vacuum for desired results.
- Environment-friendly as it requires small amount water and no organic solvents.
- Sustainable and cost-efficient method of manufacturing effervescent products.
- The entire process is carried out under closed condition to avoid exposure to air, humidity or contamination.
technical specifications
Description | Machine data – EFF PRO RANGE | |||
|---|---|---|---|---|
Production range | EFF-PRO 25 | EFF-PRO 50 | EFF-PRO 100 | EFF-PRO 250 |
Batch Size | 25 Kg | 50 Kg | 100 Kg | 250 Kg |
Foot Print in Area | 2 mtr x 1 mtr | 2.5 mtr x 2 mtr | 4 mtr x 3 mtr | 5.5 mtr x 3 mtr |
Foot Print in Utility | 3 mtr x 3 mtr | 3 mtr x 3 mtr | 4 mtr x 4 mtr | 4 mtr x 4 mtr |
Vacuum Pump | 3 HP | 3 HP | 5 HP | 7.5 HP |
Machine weight | 500 Kgs | 750 Kgs | 1000 Kgs | 1400 Kgs |
Connecting Load | 7.5 KW | 15 KW | 25 KW | 35 KW |